Custom Control Rooms for Pipe Manufacturing Facility
Challenge: Find a custom control room manufacturer that can design a solution tailored to the plant’s specific needs, incorporating company branding, effective sound isolation, and an ergonomic, comfortable work environment.
Solution: MECART delivered two custom-built control rooms that featured a color scheme matching the customer’s company branding and STC 35 soundproofing for keeping noise at bay, providing a safe and comfortable environment for workers. The control rooms also include raised floors, large custom windows, and built-in utilities wired directly into the control room panels.
Location
Southwestern US
Industry
Metal & Steel
Appplication
Pipe Threading Machine Control Room
Size
Custom-Sized Control Rooms
Sound Isolation (TL)
STC 35
Custom Control Rooms: Build the Control Room Best Adapted to Your Environment
A global leader in energy sector pipe manufacturing approached us to integrate control rooms into their LEED-certified facility, meeting unique requirements and blending seamlessly with existing equipment—beyond the capabilities of standard solutions.
Standard solutions often fall short, fulfilling only a few criteria and necessitating extensive retrofits – Our client needed one single turnkey solution, a one-stop shop for custom control rooms that checked all boxes without compromise. With over 50 years of expertise in manufacturing tailored controlled environments and industrial noise control solutions, MECART was the perfect fit.
For their Texas-based pipe manufacturing facility, we designed and built custom control rooms to oversee their pipe threading machine operations, incorporating:
- Premium soundproofing tailored to their unique noise sources and levels
- Custom size fit to match their exact needs within the available space
- Custom raised floor for efficient utility and cable management
- Custom ergonomic layout boosting operator comfort, productivity, and focus
- Custom color to match the company’s branding
MECART offers complete customization for your control room, engineered to your specific needs. Whether it’s climate & air quality control (HVAC), window/door selection, superior soundproofing, easy-access maintenance panels, UV resistance, or any other feature you require, our engineers can make it happen.
Contact MECART today to explore all the possibilities for your custom control rooms
Custom Painted Control Rooms: Bringing Your Brand to Life in the Workplace
MECART delivered a harmonious and aesthetic solution for the customer’s control rooms. The custom paint, a vibrant orange matched to the company’s branding, ensured the control rooms both blended with the environment and reflected the brand’s identity.
MECART can customize any color to suit your needs or preferences. Here are a few other custom control rooms we designed and built with made-to-order paint:
Tuning Out the Noise: Customizable Soundproofing Solutions for Control Rooms
Industrial environments present unique acoustic challenges, with each facility generating its own distinct sound profile. In this instance, our customer required soundproofed control rooms to protect operators from the harmful effects of prolonged noise exposure.
MECART delivered control rooms with a custom STC 35 soundproofing rating to mitigate the noise emanating from the pipe manufacturing machinery, such as the pipe threader, fostering a safer and more productive work environment.
Our approach is rooted in collaboration. Our team of acoustic experts work closely with clients to understand their specific needs and design tailored solutions. MECART panels are ideal for noisy industrial environment, offering superior sound insulation:
- Single panels: Up to STC 62
- Double wall configurations: Up to STC 72
Discover how our custom soundproofing solutions can transform your control room environment. Download our comprehensive brochure or consult with one of our acoustic experts to learn more.
Integrate with Ease: Tailored Control Rooms for Optimized Utility Management
Our client wanted a streamlined solution to get their control rooms up and running fast, without the headaches of coordinating multiple contractors for various utility needs. They envisioned a turnkey approach.
MECART custom control rooms provided exactly that, thanks to the engineering behind our modular system.
- All-in-One Utility Integration: We seamlessly incorporate all telecommunication preparations and electrical utilities directly into the control room panels, eliminating the need for separate contractors.
- Space-Maximizing Design: A raised floor system cleverly conceals mechanical and electrical equipment, optimizing usable space within the control room while ensuring easy access for maintenance.
- Efficient Cable Management: An integrated gutter system provides organized and accessible cable routing, enhancing both aesthetics and functionality.
- Rapid & Easy Deployment: Thanks to our prefabricated and modular installation methods, you benefit from quicker setup times and smoother integration into your existing facility.
MECART can incorporate any specific utility or requirement you need, tailoring each control room to your unique operational demands. Our turnkey approach allows you to focus on your core operations while we handle the intricacies of control room integration.
Discover other fully integrated custom control room projects:
Take Command: Custom Control Rooms Let You Design the Perfect Layout
As the expert in your facility’s needs, only you can truly understand the requirements of your team and processes. That’s why a custom control room puts you in the driver’s seat, allowing you to design a space that aligns with your vision.
In addition to soundproofing and utility integration, this pipe manufacturer has other bespoke needs. He shared his unique requirements with us, and we worked together on a custom layout that would incorporate unique design features for 2 of the pipe threading control rooms.
- Large Opening for Equipment Integration: A large aperture was integrated at one end of each unit, allowing part of a pipe threading machine to extend into the control room.
- Enhanced Visibility: We installed expansive, custom-made windows to provide operators with an unobstructed view of the production floor, promoting better oversight and faster response times.
- Improved Accessibility: Custom oversized doors were incorporated into the design, facilitating the easy movement of larger equipment in and out of the control room.
Your unique operations deserve a unique control room. Reach out to upgrade your operational hub.
